LINE POLISHING MACHINE MACHINE

RIGID . LESS MAINTENANCE . HIGHER PRODUCTION

KMT LPM 9, 12 & 16 Heads

KMT line polishing machine have been fullfilling the need of the stone industry with its long and low Maintenance life. KMT LPM comes with many salient features that has improved not only the performance and efficiency but also the safety of the slabs. The KMT LPMs also has many safety features and the sensors to improve these features. KMT LPMs come in different models, KMT 12H-1600 and 16H-2200 being the most popular. All the features are explained in this page.

Line Polishing Machine - features

FEATURES

Electric Panel

Electric panel processes the input taken from the sensors like photo and reed sensors and controlls the machine accordingly.

Electric Panel is responsible for the safeguard and the protection of the machine.

It has various electric and electronic components embedded in it. These components consists of VFD, Motors starters, PLC, DBR etc.

Line Polishing Machine - electric panel

Safety and the error detection system

KMT Line Polishers has many safety components to ensure the safety of the machine as well as of the machine operator.

In KMT Line Polishers Overload relays are used to make sure the current drawn by the motors always stays below a fixed value. This will not let motor burn or get damaged by overload.

DBR makes sure that VFDs do not burn out because of the induced current from the VFD itself.

In our Line Polishing Machines Line reactors are used to filter the harm full current frequencies.

Line Polishing Machine - LPM Bridge

Maintenance friendly features

Reed Sensors are used in every pneumatic cylinder (2 sensors per head) to detect the height of the head, they help operator to know if the head's bricks require replacement or replacement or not.

Safe Warning makes it easy for the operator to know the requirment of the oil in heads.

Greese tank and FRL are used to supply grease to the machine and FRL filters the lubrications.

Line Polishing Machine - gang rollers for sliding

Gang Rollers

In KMT LPMs gang rollers are used instead of the tradition linear guides (L.M.).

gang rollers requires less Maintenance than the L.M.

The lifetime of the bridge Reciprocating motion increases eightfold because of these gang rollers.

Line Polishing Machine - gang rollers for sliding (closeup)

No. of Heads: 9, 12, 16, 20

Spindle Motor Power : 12.5 Hp (In all LPMs)

Width of the Machine/ maximum slab width:  1300mm; 1600mm; 2200mm (Depends on the machine)

Total power consumption: 275Hp; 225Hp; 175Hp (for 20H, 16H, 12H machines respectively)

Line Polishing Machine - Edge cutting machine
Line Polishing Machine - LPM loader unloader
Line Polishing Machine - Edge cutting machine
Line Polishing Machine - LPM Head
Line Polishing Machine - LPM Blower

SPECIFICATIONS

KMT LINE POLISHING MACHINE

TYPEKMT-9-5B/1300KMT 12-6B/1600KMT-16-6B/2200KMT-20-6B/2200
NUMBERS OF HEADS9 Nos.12 Nos.16 Nos.20 Nos.
USEFUL
POLISHING SIZE
LENGTH (mm)3200320032003200
WIDTH (mm)1300160022002100
MAX. THICKNESS (mm)10050100100
MOTORS
POWER
SPINDLE (HP)10 HP 1440 RPM12.5 HP 1440 RPM12.5 HP 1440 RPM12.5 HP 1440 RPM
BRIDGE C/T (HP)7.5 HP 960 RPM10 HP 960 RPM10 HP 960 RPM10 HP 960 RPM
CONVEYOR (HP)2 HP 1440 RPM2 HP 1440 RPM2 HP 1440 RPM2 HP 1440 RPM
WASHING BRUSH1 HP1 HP1 HP1 HP
SLAB AIR DRYER2 HP2 HP2 HP2 HP
EDGE CUTTING MACHINE10 HP10 HP10 HP10 HP
POLISHING BRIDGE TRAVEL SPEED0.3 TO 40 (m/min) Variable0.3 TO 40 (m/min) Variable0.3 TO 40 (m/min) Variable0.3 TO 40 (m/min) Variable
CONVEYOR BELT TRAVEL SPEED0.3 TO 2.0(m/min)Variable0.3 TO 3.0(m/min)Variable0.3 TO 3.0(m/min)Variable0.3 TO 3.0(m/min)Variable
CYCLES PER MINUTE415415415425
LENGTH OF BEAM4.5 (m)6 (m)8 (m)10 (m)
WATER REQUIREMENT350 (Litre/min)450 (Litre/min)600 (Ltr/min)750 (Litre/min)