Gang Saw Machine

BUILT WITH THE DECADES OF THE EXPERIENCE IN THE INDUSTRY.

KMT DIAMON GANG SAW MACHINE

KMT Diamond Gang saw is one of the finest piece of engineering being used in the stone processing industries. With over 800 Diamon Gang saws exported, KMT has gained not only the experience in the stone procressing industry but also the trust of the people.

Gang Saw Machines in a plant

FEATURES

STRUCTURE

The Gang Saw Structure is built by high quality steel and consisting of four Pillars Fabricated with heavy plates & duly connected and welded with cross Beam to ensure maximum stability and protecting mechanical impact which is subject to during of the marble block.

Gang Saw Machines in a plant

SMOOTH AND FAST CUTTING

In KMT Gang Saws The duly stress relieved BLADE HOLDER FRAME accommodates the tensioning of diamond blades up to 14 tons each blade. The reciprocating motion is governed by articulated guides which reduces to a minimum of the problem of friction resulting from the movement of the blade holder frame. It greatly reduces maintenance cost because it does not require replacement like the traditional slide ways which are subject to continuously wear. The blade holder frame is moved by DOUBLE CONNECTING RODS which are placed for the blade holder frame movement, perfectly rectilinear without any deviation at the both ends of the blade holder frame even when the uneven block is on cutting motion and also the advantage of double connecting rods is that all mechanical thrust and energy towards the blade holder frame are equally spread.

Gang Saw machine part - Pully

ARTICULATED RECTILINEAR ARMS

In KMT Diamond gang saw the main technical design behind its high performance is the Four Articulated Rectilinear Arms which support the Blade Rack Frame. These Arms are friction free during operation, unlike traditional slideways. Thus resulting in a considerable reduction of maintenance cost & elimination of recurring lubricant cost. The enclosed cover not only provide protection from dirt, dust, water & rust. But also facilitates the operator to have a look on moving parts for any preventive maintenance as well as greasing while the machine is running.

Gang Saw Machine - front view

BATTERY UNIT

The power and source of movement to the Blade Rack Frame is provided by the Battery Unit which consists of heavy duty ultra-sonic tested shaft. This shaft is mounted with flywheel in the centre & two roller bearings on either sides. The Eccentrics & pedestals mounted on either ends of the main shaft, which in turn is connected to the Connecting Rods.

Gang Saw Machine part- Motor

BLOCK TROLLEY PLATFORM

The BLOCK TROLLEY PLATFORM is made out of heavy plates fabricated structure situated between four pillars and lifted by 90 mm dia. LEAD SCREWS and heavy duty G. M. LEAD NUTS attached to every pillar. The lead screws works simultaneously which are synchronized with lay shafts and chains system and coupled to auxiliary motors and reduction gear boxes. The trolley platform lifting on TWO PRISMATIC AND TWO PLAIN VERTICAL SLIDES WAYS which are hard chrome plated to protection against rust and ensure durability too. The prismatic slide ways prevent any deviation of lifting away from vertical axis.

Gang Saw Machine - front trolly
Gang Saw Machine - side view

SPECIFICATIONS

KMT DIAMOND GANG SAW : DIMENSION DATA

MODEL

NO. OF BLADES

MAX. BLOCK SIZE

BLADE

OVERALL SIZE

FOUNDATION

X

Y

Z

L

A

B

C

RC

P

Q

R

G

E

F

H

I

KMT PL M.G.S. 70

70

3200

1800

1900

180 X 4200

13870

5100

5000

1650

3020

6505

4250

14675

3300

2000

7670

5650

KMT PL M.G.S. 80

80

3200

2100

2100

180 X 4200

14675

5500

5200

1850

3920

6505

4250

14615

3300

2100

7670

5650

 

KMT DIAMOND GANG SAW : TECHNICAL DATA

LENGTH OF BLADES

THICKNESS OF SLAB

ROTATION SPEED OF DRIVING SHAFT

STROKE LENGTH

TENSIONING OF BLADES

TENSIONING DEVICE OF BLADES

WATER CONSUMPTION

LUBRICATING SYSTEM

BLADE HOLDER FRAME MOTION

CUT DOWN FEED SPEED

MAIN MOTOR POWER

CUT DOWN FEED MOTOR POWER

FAST LOWERING MOTOR POWER

TROLLEY TRANSLATION SPEED

TOTAL INSTALLED POWER

4100/4200 X 180MM

20 MM

90 RPM

700

10-15 TONS BLADES

MECHANICAL

10Ltrs./BLADES

GREASE

TO & FRO ON ARTICULATED GUIDE

50 TO 700 MM/HR

110/150 KW/HP

2.2/3 KW/HP

7.5/10 KW/HP

4 Mtrs.

132/180 KW/HP