Gang Saw Machine

 

Structure: 

The KMT Gang Saw Structure is built by high quality steel and consisting of four Pillars Fabricated with heavy plates & duly connected and welded with cross Beam to ensure maximum stability and protecting mechanical impact which is subject to during of the marble block.

Stone Processing machines

Gang Saw : Sructure

For Smooth and Fast Ctting: 

The duly stress relieved BLADE HOLDER FRAME accommodates the tensioning of diamond blades up to 14 tons each blade. The reciprocating motion is governed by articulated guides/This system reduces to a minimum the problem of friction resulting from the movement of the blade holder frame it greatly reduces maintenance cost because it does not require replacement like the traditional slide ways which are subject to continuously wear.

Block Trolly Entry Front View

Block Trolly Entry Front View

The blade holder frame is moved by DOUBLE CONNECTING RODS which are placed the blade holder frame movement perfectly rectilinear without any deviation at the both ends of the blade holder frame even when the uneven block on cutting motion and also the advantage of double connecting rods is that all mechanical thrust and energy towards the blade holder frame are equally spread.

Articulated Rectilinear Arms

Articulated Rectilinear Arms

The BLOCK TROLLEY PLATFORM heavy plates fabricated structure situated between four pillars and lifted by 90 mm dia. LEAD SCREWS and heavy duty G.M.LEAD NUTS attached to the every pillar. The lead screws are work simultaneously which are synchronized with lay shafts and chain system and coupled to auxiliary motors and reduction gear boxes the trolley plat form lifting on TWO PRISMATIC AND TWO PLAIN VERTICAL SLIDES WAYS which are hard chrome plated to protection against rust and durability too. The prismatic slide ways prevent any deviation of lifting away from vertical axis.

Equal Distribution of Mechanical Thrust over all Machine Components

Equal Distribution of Mechanical Thrust over all Machine Components

The Battery Unit

The BATTERY UNIT consisting of high carbon steel ultrasonic tested shaft of dia 300 mm mounted on heavy duty bearings which are enclosed in m.s. pedestals duly stress relieved. Heavy alloy steel eccentric mounted on the both ends of the shaft to run the connected roads. FLY WHEEL of the graded cast iron is mounted between the pedestals on the shaft. The Main ELECTRIC MOTOR drive the fly wheel via TRANSMISSION PULLEY the surface contract area of motor shaft is very small and its speed too high for direct connecting with the fly wheel. The transmission pulley reduces the angles of belts thus increasing the contract surfaces as well as. Reducing the speed between the motor shaft and fly wheel. All components such as lay shaft, chains, lead screws, feed/fast up and down mechanism are covered to protect from water etc.

Movement of the blade holder frame on articulated guides this system reduce a minimum the problem of friction resulting from the movement of the blade holder frame it greatly reduces maintenance costs because it does not require replacement like the traditional slide ways which are subject to continuous wear.

 

 

 

Battery Unit

Battery Unit

 

Dimensional Data

MODELNO. OF BLADESMAX. BLOCK SIZEBLADEOVERALL SIZEFOUNDATION
XYZLABCRCPQRGEFHI
KMT PL M.G.S. 7070320018001900180 X 420013870510050001650302065054250146753300200076705650
KMT PL M.G.S. 8080320021002100180 X 420014675550052001850392065054250146153300210076705650

 

Technical Specifications

LENGTH OF BLADESTHICKNESS OF SLABROTATION SPEED OF DRIVING SHAFTSTROKE LENGTHTENSIONING OF BLADESTENSIONING DEVICE OF BLADESWATER CONSUMPTIONLUBRICATING SYSTEMBLADE HOLDER FRAME MOTIONCUT DOWN FEED SPEEDMAIN MOTOR POWERCUT DOWN FEED MOTOR POWERFAST LOWERING MOTOR POWERTROLLEY TRANSLATION SPEEDTOTAL INSTALLED POWER
4100/4200 X 180MM20 MM90 RPM70010-15 TONS BLADESMECHANICAL10Ltrs./BLADESGREASETO & FRO ON ARTICULATED GUIDE50 TO 700 MM/HR110/150 KW/HP2.2/3 KW/HP7.5/10 KW/HP4 Mtrs.132/180 KW/HP