The Gang Saw Structure is built by high quality steel and consisting of four Pillars Fabricated with heavy plates & duly connected and welded with cross Beam to ensure maximum stability and protecting mechanical impact which is subject to during of the marble block.
For SMOOTH AND FAST CUTTING:
The duly stress relieved BLADE HOLDER FRAME accommodates the tensioning of diamond blades up to 14tons each blade. The reciprocating motion is governed by articulated guides/This system reduces to a minimum the problem of friction resulting from the movement of the blade holder frame it greatly reduces maintenance cost because it does not require replacement like the traditional slide ways which are subject to continuously wear.
The blade holder frame is moved by DOUBLE CONNECTING RODS which are placed the blade holder frame movement perfectly rectilinear without any deviation at the both ends of the blade holder frame even when the uneven block on cutting motion and also the advantage of double connecting rods is that all mechanical thrust and energy towards the blade holder frame are equally spread.
The BLOCK TROLLEY PLATFORM heavy plates fabricated structure situated between four pillars and lifted by 90mm dia. LEAD SCREWS and heavy duty G.M.LEAD NUTS attached to the every pillar. The lead screws are work simultaneously which are synchronized with lay shafts and chain system and coupled to auxiliary motors and reduction gear boxes the trolley plat form lifting on TWO PRISMATIC AND TWO PLAIN VERTICAL SLIDES WAYS which are hard chrome plated to protection against rust and durability too. The prismatic slide ways prevent any deviation of lifting away from vertical axis.
The BATTERY UNIT consisting of high carbon steel ultrasonic tested shaft of dia 300mm mounted on heavy duty bearings which are enclosed in m.s. pedestals duly stress relieved. Heavy alloy steel eccentric mounted on the both ends of the shaft to run the connected roads. FLY WHEEL of the graded cast iron is mounted between the pedestals on the shaft. The Main ELECTRIC MOTOR drive the fly wheel via TRANSMISSION PULLEY the surface contract area of motor shaft is very small and its speed too high for direct connecting with the fly wheel. The transmission pulley reduces the angles of belts thus increasing the contract surfaces as well as. Reducing the speed between the motor shaft and fly wheel. All components such as lay shaft, chains, lead screws, feed/fast up and down mechanism are covered to protect from water etc.
Movement of the blade holder frame on articulated guides this system reduce a minimum the problem of friction resulting from the movement of the blade holder frame it greatly reduces maintenance costs because it does not require replacement like the traditional slide ways which are subject to continuous wear.
ARTICULATED RECTILINEAR ARMS
The main technical design behind its high performance is the Four Articulated Rectilinear Arms which support the Blade Rack Frame. These Arms are friction free during operation, unlike traditional slide ways. Thus resulting in a considerable reduction of maintenance cost & elimination of recurring lubricant cost. The enclosed cover not only provide protection from dirt, dust, water & rust. But also facilitates the operator to have a look on moving parts for any preventive maintenance as well as greasing while the machine is running.
The power and source of movement to the Blade Rack Frame is provided by the Battery Unit which consists of heavy duty ultra-sonic tested shaft. This shaft is mounted with flywheel in the centre & two roller bearings on either sides. The Eccentrics & mounted on either ends of the main shaft, which in turn is connected to the Connecting Rods.
Diamond Gang Saw Machine
Block Trolly Entry Front View
Articulated Rectilinear Arms
Equal Distribution of Mechanical Thrust over all Machine Components
|MODEL||NO. OF BLADES||MAX. BLOCK SIZE||BLADE||OVERALL SIZE||FOUNDATION|
|KMT PL M.G.S. 70||70||3200||1800||1900||180 X 4200||13870||5100||5000||1650||3020||6505||4250||14675||3300||2000||7670||5650|
|KMT PL M.G.S. 80||80||3200||2100||2100||180 X 4200||14675||5500||5200||1850||3920||6505||4250||14615||3300||2100||7670||5650|
|LENGTH OF BLADES||THICKNESS OF SLAB||ROTATION SPEED OF DRIVING SHAFT||STROKE LENGTH||TENSIONING OF BLADES||TENSIONING DEVICE OF BLADES||WATER CONSUMPTION||LUBRICATING SYSTEM||BLADE HOLDER FRAME MOTION||CUT DOWN FEED SPEED||MAIN MOTOR POWER||CUT DOWN FEED MOTOR POWER||FAST LOWERING MOTOR POWER||TROLLEY TRANSLATION SPEED||TOTAL INSTALLED POWER|
|4100/4200 X 180MM||20 MM||90 RPM||700||10-15 TONS BLADES||MECHANICAL||10Ltrs./BLADES||GREASE||TO & FRO ON ARTICULATED GUIDE||50 TO 700 MM/HR||110/150 KW/HP||2.2/3 KW/HP||7.5/10 KW/HP||4 Mtrs.||132/180 KW/HP|